Semi-automated and fully automated systems
Custom automated assembly lines
DELTA-TECH designs and manufactures assembly lines tailored to the product, assembly operations and required cycle time. From manual workstations to robotic stations, we integrate technology, inspection, material handling and production data management into one unified system.
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The right level of automation
Not every assembly task requires the same solution
To create an economical and reliable assembly line, we jointly assess product variants, annual volumes, the required cycle time, quality risks and operator tasks. This ensures automation is applied where it provides genuine technical and commercial value.
Manual workstations
Ergonomic design, digital work instructions, tool monitoring and error prevention.
Semi-automated assembly lines
Combining operator flexibility with the precision of automated operations.
Fully automated lines
Automated feeding, assembly, inspection, robotics and product transfer.
Integrated assembly technology
Operations and systems from a single source
Pressing and force-displacement monitoring
Controlled execution of pneumatic, hydropneumatic, hydraulic or servo press operations.
Screwdriving and torque monitoring
Industrial screwdriving systems, program selection, result logging and prevention of faulty joints.
Welding, soldering and bonding
Product-specific technology, process parameters and quality control checkpoints.
Feeding and material handling
Parts feeders, conveyors, manipulators and robotic transfer.
Machine vision and measurement
Presence, position and quality inspection, code reading, 2D/3D image processing and testing.
PLC, HMI and database
Recipe management, process control, product traceability and retrievable production data.
Quality built into the process
Error prevention and full traceability
Quality is not only checked on the finished product. Automatic feedback is provided after critical operations, and the product is released to the next step only when the result is correct.
- Poka-yoke solutions to prevent incorrect components and operations;
- assignment of measurement and assembly results to each product;
- camera-based presence and position inspection;
- automatic segregation of non-conforming parts;
- production data that remains retrievable over the long term.
Robotic assembly cells
Robotics where it improves performance
We integrate industrial robots for repetitive, high-precision, physically demanding tasks or operations connecting multiple stations. Where required, robot simulation and offline analysis are performed during the engineering phase.
We have experience integrating FANUC, ABB, KUKA and MOTOMAN systems; selection is always based on the specific application.
Automated assembly process in operation
The video shows an assembly line system implemented by DELTA-TECH. Real references demonstrate how we connect process stations, material handling, controls and inspection into one integrated system.
Real-world implementations
Reference gallery
Our custom assembly lines and assembly cells are always engineered for the product, manufacturing process and site-specific requirements.
Implementation process
From initial consultation to line handover
Product and process assessment
Assembly sequence, variants, cycle time, quality and ergonomic requirements.
Concept
Workstations, level of automation, material flow and inspection strategy.
Engineering design
Mechanical engineering, electrical systems, controls, safety and robot simulation where required.
Manufacturing and programming
In-house component manufacturing, assembly and system integration by our own specialists.
Testing and trial operation
Verification of cycle time, functions, fault handling and product quality before acceptance.
Installation and training
On-site commissioning, operator and maintenance training, documentation and support.
Frequently asked questions
Before planning an assembly line
When does a semi-automated assembly line make sense?
When product variants, production volumes or certain delicate manual operations make operator involvement beneficial, while critical operations and inspections still need to be automated.
Can an existing manual workstation be automated?
Yes. After assessing the current process, we identify which steps offer the greatest capacity, quality or ergonomic benefit when automated.
Can one line handle several product variants?
Yes, provided the product geometry and process allow it. Recipe management, changeovers and change parts are considered from the engineering stage.
Can assembly and measurement results be recorded?
Yes. Torque, force-displacement, camera and test results can be assigned to the product identifier and retrieved over the long term.
Do you provide maintenance and operator training?
Yes. Operator and maintenance training, together with the required documentation, are provided as part of installation and commissioning.
DELTA-TECH TECHNICAL CONTACT
Let’s discuss your application
Based on a short technical description, our colleagues will contact you and work with you to determine the appropriate solution direction.
If the available information is sufficient, a quotation may also be prepared after the consultation.
Request a technical consultationLet’s discuss your applicationDELTA-TECH technical contact
Let’s discuss your application
Based on a short technical description, our colleagues will contact you and work with you to determine the appropriate solution direction.