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Automotive automation · Final inspection · Robotic crate loading
HUNGARIAN INDUSTRIAL SPECIAL-PURPOSE MACHINE GRAND PRIX 2026 · 3RD PLACE

DELTA AF-1500 automated final inspection and crate-loading robot cell

parallel robot cells

3D visualisation of the DELTA AF-1500 automated final inspection and crate-loading robot cellDELTA-TECH visualisation · Hungarian Industrial Special-Purpose Machine Grand Prix 2026
Award-winning DELTA-TECH reference system

Automated final inspection in electric powertrain production

The DELTA AF-1500 supports final inspection and crate loading of Triebwelle and Antriebswelle shafts for Audi's PPE powertrain system. It routes products to the correct cell, coordinates robotic handling with operator inspection and automatically places approved parts in the correct crate.

The solution improves the safety, repeatability and traceability of final inspection while supporting multiple product variants and future expansion.

The Operating Process

How the AF-1500 works in five steps

1

Product identification

The conveyor and controls identify the shaft type and route it to the appropriate robot cell.

2

Automatic changeover

Using a dual gripper, the robot removes the inspected part and loads the new one in a coordinated operation.

3

Final inspection

The operator performs the specified inspection at the climate-controlled workstation and scans the DMC code.

4

Crate inspection

The system identifies the crate type, verifies its position and measures the available height.

5

Automatic crate loading

The approved shaft is placed in the correct container, and the process continues with the next part.

Integrated automotive system

Mechanical, electrical and software solutions integrated into one process

The AF-1500 combines parallel robot cells, coordinated human-robot interaction, product and crate type management, and secure data connections.

Two parallel industrial robot cells
Pneumatic dual gripper
Climate-controlled inspection cabin
Inspection rotary table and DMC identification
Automatic product type sorting
Crate type and position detection
Height measurement using a sensor integrated into the gripper
Modular design for future variants
Publicly presented technical features

Key system data

2parallel robot cells
30 s/partplanned cycle time per station
2 shaft familiesHandling of Triebwelle and Antriebswelle
Automatikuscrate identification and position verification
The information is based on publicly available technical and competition sources. Performance, cycle time and technical scope are defined for each quotation according to the product and production environment.
Independent industry recognition

Award, interview and company background

A DELTA AF-1500 a Magyar Ipari Célgép Nagydíj 2026 versenyén a Járműipari célgépek kategóriában III. helyezést ért el. A fejlesztésről és a DELTA-TECH több mint harmincéves mérnöki tapasztalatáról Tóth István cégvezető szakmai interjúban is beszámolt. További díjnyertes saját referenciáink a DELTA FS-600 optikai porozitásvizsgáló állomás és a 3D Vision-Guided Bin Picking Robotic Cells.

István Tóth, Company Manager at DELTA-TECH – professional interview about the DELTA AF-1500
CNC.hu · professional interview

How does a 30-year-old special-purpose machine manufacturer keep pace with the automotive industry?

An interview with István Tóth about the AF-1500, digitalised engineering processes, DELTA-Track and changing automotive requirements.

Read the full CNC.hu interview →
Company background · 2026

Progress despite challenging conditions

Parkpress presents DELTA-TECH's largest Audi project to date, new collaborations and its strong engineering foundation.

Parkpress 2026 PDF →
DELTA-TECH GROUP

The AF-1500 development team

The award-winning system was created through coordinated collaboration across several engineering disciplines.

Mechanical designTomolák Gergely
Mechanical designSzombath Ádám, Gazdag Zoltán, Orbán Lóránd, Huszák Bálint
Electrical designLaszli Norbert, Pozsgai László, Polgárdi Bence
ProgrammingNiertit Bálint, Farkas Dávid, Klockné Sztruhár Kíra
End-to-end engineering delivery

Similar automation projects from concept to commissioning

DELTA-TECH delivers complete automotive final inspection and material handling systems from a single source. Each solution is engineered according to the product, inspection process, cycle time, available space and customer standards.

Product and process assessment
Feasibility concept and risk analysis
Robot, gripper and sensing concept
Mechanical, electrical and software engineering
Manufacturing, assembly and programming
Testing, acceptance, installation and training
Frequently asked technical questions

Automated final inspection robot cells — questions and answers

Which products can have their final inspection and crate loading automated?

Az automatizálhatóságot a termék geometriája, tömege, megfoghatósága, a vizsgálati lépések, az azonosítási követelmények és a csomagolási mód határozza meg. A pontos válaszhoz termékadat, mintadarab és folyamatleírás szükséges.

Can a robot cell be integrated with an existing conveyor system?

Yes. Following an on-site, safety and controls assessment, the system can be integrated into an existing material flow and data environment.

How can different product variants be handled?

Product identification, recipe management, adaptive gripping and modular software can support multiple product types. The number of variants and changeover process are defined during the concept phase.

What information is required for a preliminary quotation?

A product drawing or 3D model, sample part, required inspection process, cycle time, input and output condition, packaging or crate-loading specification, and installation environment data.

Can traceability and production data connectivity be integrated?

Yes. Barcode or DMC identification, recipe management, result storage and data exchange with higher-level systems can be engineered to customer standards.

Would you like to automate a final inspection or robotic crate-loading process?

Send us the product data, a brief process description and the required cycle time. Our engineers will assess a suitable system concept.

Personal technical consultation and quotation request
Direct expert contact

Automotive automation consultation and quotation request

The technical information submitted through the form is sent directly to István Tóth, Company Manager. For technical and project-management questions about the AF-1500, project manager Gergely Zoltán Tomolák can also be contacted directly.

István TóthCompany Manager · Győr Research and Development CentreMobile: +36 (20) 391 3061Phone: +36 (96) 410 482istvan.toth@deltatech.hu
Gergely Zoltán TomolákMechanical Design Engineer · Project ManagerMobil: +36 (20) 232 7655gergely.tomolak@deltatech.hu